Revelation: You don’t need a serger to sew knit fabrics.
Sure, it can be nice to have a serger to sew knit fabrics, especially if you sew primarily knits or require the the special finishing techniques that you can only achieve with a serger, but it isn’t necessary.
It is possible to use a typical home sewing machine to neatly and sturdily sew knit fabrics, without the gathering, stretching, or pulling that you might anticipate.
- The zig-zag. A zig-zag stitch is perfect for knit fabric, because it stretches with the fabric, and thus is less likely to pucker or cause thread breakage. Choose the narrowest zig-zag stitch that will not pucker or stretch your fabric, since the wider/longer your stitch is, the weaker it will be. When sewing a seam, you can partially encase the raw edges by allowing one side of the zig-zag stitch to go slightlyover the end of the seam, mimicking an overcast stitch on a serger. You can also use the zig-zag stitch decoratively with knits, for instance by stretching the fabric as you zig-zag a hem to make a lettuce edge. Remember, however, that a zig-zag stitch is wider than a straight stitch, and adjust your seam allowance accordingly.
- The mock overlock. Even older sewing machines often have something like this stitch, although it goes by a variety of names and faces. The stitch looks something like an X with a horizontal line at the top and/or bottom, or perhaps a V with those same horizontal lines. This stitch, if you have it, is even sturdier than a zig-zag, and can also be used to finish your seams, though it’s also wider and uses more thread. It’s best for seams that will get a lot of stress, and not for smaller, more delicate pieces.
- Anything but a straight stitch. Really, the only stitch that is completely inappropriate for sewing knits is the straight stitch. A straight stitch has no margin to stretch with the fabric, and will simply break. Conversely, any specialty stitch that your sewing machine may have, such as a blind hem stitch or any reinforcement stitch and often many decorative stitches, may work if they contain components that are not just vertical, as the straight stitch is, but also have horizontal elements. It’s time well spent to try out such stitches on a few scrap pieces of knit fabrics, playing with length and tension and trying out overcasts, etc.
Knit fabrics have so many possibilities, especially for a crafter who enjoys working with recycled materials, that it’s well worth becoming comfortable sewing with them. If nothing else, you absolutely need a closet full of perfectly re-modded rock concert T-shirts, right?